PNEUMATIC BRAKE
TURBOREX
Turborex, multidisc pneumatic brake, is an evolution compared to traditional monodisc brakes. Having a double fan ventilation it further reduces operating temperatures, pad wear and maintenance costs, thus ensuring more constant tensioning.
MULTIDISC PNEUMATIC BRAKE
Patented innovative technology with high performance, low maintenance and respect for the environment.
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Turborex is the pioneer of eco-friendly pneumatic brakes.
Turborex has a revolutionary design, with a multidisc system and double fan ventilation.
Thanks to the double fan ventilation system, the Turborex pneumatic brake works at lower temperatures, improving the unwinding efficiency and ensuring the highest performances with the least maintenance requirements for spare parts.
The innovative Renova’s patented technology of the Turborex pneumatic brakes helps keeping reduced temperatures, avoiding brake components overheating which consequently causes a loss of tension consistency. A solution that contributes to a substantial reduction of the pad wear and dust emission.
Thanks to the high torque ratio, they ensure an accurate web tension control both in tensioning and in emergency stop situations.
Turborex can fit any applications and roll-stand and, thanks to its high versatility, it ensures the maximum sensitivity in every kind of production.
Why TURBOREX
Turborex, multidisc pneumatic brake, is an evolution compared to traditional monodisc brakes
maximum heat dissipation
Up to 14 kW
100% PLUG AND PLAY
Multiple air connections; turborex matches all existing control systems
SOUNDLESS OPERATING
No noise emission during the working process
EASY AND FAST INSTALLATION
Customizable flange to fit all roll stands, no modification to the machine are required
MAXIMUM SENSITIVITY
Customizable piston configuration according to torque requirements
LINEAR TENSION CONTROL
No stress brake components providing high performances through the whole working process
REDUCED MAINTENANCE
Discs and pads kit specially designed to last
External pad wear indicator
Easily see when pads need to be replaced
MULTIDISC PNEUMATIC BRAKE
WITH TURBOREX SAY STOP TO
Turborex
PATENTED INNOVATIVE DESIGN
MULTIDISC SYSTEM
Thermal power and pressure distributed on multiple surfaces.
Moreover, the reduced discs diameter of 180mm means 30% less sliding speed of the friction materials with the discs for a massive reduction of the pad wear and dust emission.
DUAL IN LINE FANS
Continuous cooling airstream across pads and discs. This keeps the brake components from overheating causing a loss of tension consistency and contributes to the consistent reduction of the pad wear and powder pollution.
Turborex models
MULTIDISC PNEUMATIC BRAKE
TURBOREX HD
DatasheetTurborex HD models are provided with HD discs to reach heat dissipation levels never reached before. It is a great solution for applications that require a drastic reduction in working temperatures.
| TX HD 150 | TX HD 160 | TX HD 180 | TX HD 240 | |
| min torque Nm (0,2 bar) |
2 ÷ 8 | 4 ÷ 16 | 10 ÷ 37 | 17 ÷ 70 |
| max torque Nm (6 bar) |
55 ÷ 250 | 132 ÷ 198 | 298 ÷ 1125 | 525 ÷ 2100 |
| heat dissipation (standard fan) |
2 kW | 3 kW | 5 kW | 12 kW |
| heat dissipation (no fan) |
1 kW | 1.5 kW | 9 kW | 14 kW |
MULTIDISC PNEUMATIC BRAKE
TURBOREX HD SELEMATIC
DatasheetTurborex HD brakes can be provided with the Selematic system. It is a great solution for applications that process more than one material with different width and rolls diameter needing maximum sensitivity for the tensioning and the emergency stop. The discs are automatically and sequentially engaged with the air pressure through springs of different elasticity engaged in series.
| TS HD 160 | TS HD 180 | TS HD 240 | |
| min torque Nm (0,2 bar) |
2 ÷ 8 | 3 ÷ 12 | 17 ÷ 70 |
| max torque Nm (6 bar) |
132 ÷ 500 | 298 ÷ 1125 | 525 ÷ 2100 |
| heat dissipation (standard fan) |
3 kW | 5 kW | 12 kW |
| heat dissipation (no fan) |
1.5 kW | 9 kW | 14 kW |
MULTIDISC PNEUMATIC BRAKE
TURBOREX HD COOL SHIVER
DatasheetThanks to the multidisc design with 8-fan cooling system, the Turborex HD pneumatic brake – cool shiver version – reaches lower and constant operating temperatures, even in the most demanding applications. This prevents overheating of the parts and loss of tension consistency and contributes to a substantial reduction in pad wear and dust emissions.
| TX CS 240.80A | TX CS 240.80B | TX CS 240.80F | TX CS 240.210G | TX CS 240.210L | TX CS 240.280H | TX CS 240.280M | |
| min torque Nm (0,2 bar) |
23 | 36 | 23 | 35 | 23 | 47 | 23 |
| max torque Nm (6 bar) |
700 | 1050 | 1400 | 2100 | 2100 | 2800 | 2800 |
| heat dissipation (standard fan) |
14 kW | 14 kW | 14 kW | 14 kW | 14 kW | 14 kW | 14 kW |
| heat dissipation (hp fan) |
18 kW | 18 kW | 18 kW | 18 kW | 18 kW | 18 kW | 18 kW |
FEATURES
Turborex FEATURES
LONG LIFE SPAN OF THE PADS
Up to 42.000 working hours with no maintenance*, thanks to pads of high-quality compound and RoHS compliant: 100% asbestos, hexavalent chromium, mercury, cadmium, antimony, lead free.
*based on real field experience. Please check terms and conditions on the instruction manual.
Turborex FEATURES
EXTERNAL PAD WEAR INDICATOR
Easily see pad wear without opening the brake. Parts kit replacement in less than 5 minutes. No more caliper disassembly, no more disc extractor.
Turborex FEATURES
HIGH DISSIPATION DISCS
New HD discs with self-ventilation system guarantees performance never achieved before by improving the internal cooling capacity of the discs by quickly conveying the hot air to the outside. In addition, the reduced discs diameter of 180 mm means 30% less sliding speed of the friction materials with the discs for a substantial reduction of the pad wear and dust emissions.
